拆裝作業中事故往往是因拆裝公司的拆裝人員違規操作造成的,有的是拆裝前未能仔細檢查塔式起重機的各項性能;也有的是製定的安、拆(chai)方(fang)案(an)未(wei)考(kao)慮(lv)拆(chai)裝(zhuang)時(shi)可(ke)能(neng)遇(yu)到(dao)偶(ou)然(ran)突(tu)發(fa)因(yin)素(su)的(de)可(ke)能(neng)性(xing),如(ru)天(tian)氣(qi)狀(zhuang)況(kuang)變(bian)化(hua),供(gong)電(dian)情(qing)況(kuang)變(bian)化(hua)等(deng)。而(er)發(fa)生(sheng)事(shi)故(gu)較(jiao)多(duo)的(de)是(shi)拆(chai)裝(zhuang)時(shi)銷(xiao)軸(zhou)脫(tuo)落(luo),前(qian)後(hou)臂(bi)受(shou)力(li)不(bu)平(ping)衡(heng)而(er)引(yin)起(qi)的(de)折(zhe)臂(bi)傷(shang)人(ren)事(shi)故(gu)。其(qi)次(ci),由(you)於(yu)頻(pin)繁(fan)拆(chai)裝(zhuang),受(shou)力(li)變(bian)化(hua)大(da),塔(ta)身(shen)頂(ding)升(sheng)或(huo)降(jiang)落(luo)時(shi)爬(pa)爪(zhao)未(wei)就(jiu)位(wei)或(huo)上(shang)部(bu)結(jie)構(gou)不(bu)平(ping)衡(heng)等(deng)原(yuan)因(yin)造(zao)成(cheng)的(de)事(shi)故(gu)。從(cong)統(tong)計(ji)數(shu)據(ju)分(fen)析(xi)來(lai)看(kan),拆(chai)裝(zhuang)事(shi)故(gu)誘(you)發(fa)原(yuan)因(yin)主(zhu)要(yao)如(ru)下(xia):
(1)拆chai裝zhuang作zuo業ye時shi,為wei圖tu省sheng事shi方fang便bian,違wei反fan操cao作zuo規gui程cheng,先xian拆chai起qi重zhong臂bi,此ci時shi平ping衡heng臂bi上shang配pei重zhong未wei拆chai除chu,導dao致zhi重zhong量liang不bu平ping衡heng,發fa生sheng塔ta式shi起qi重zhong機ji折zhe臂bi事shi故gu。因yin此ci塔ta式shi起qi重zhong機ji安an拆chai時shi要yao注zhu意yi塔ta式shi起qi重zhong機ji前qian後hou臂bi的de平ping衡heng,嚴yan禁jin隻zhi拆chai裝zhuang一yi個ge臂bi就jiu中zhong斷duan作zuo業ye。
(2)頂(ding)升(sheng)作(zuo)業(ye)後(hou),引(yin)入(ru)標(biao)準(zhun)節(jie)之(zhi)前(qian),旋(xuan)轉(zhuan)起(qi)重(zhong)臂(bi),造(zao)成(cheng)折(zhe)臂(bi)事(shi)故(gu)。由(you)於(yu)此(ci)時(shi)塔(ta)身(shen)與(yu)起(qi)重(zhong)臂(bi),平(ping)衡(heng)臂(bi)僅(jin)靠(kao)套(tao)架(jia)連(lian)接(jie),必(bi)須(xu)使(shi)起(qi)重(zhong)臂(bi)和(he)平(ping)衡(heng)臂(bi)處(chu)於(yu)平(ping)衡(heng)狀(zhuang)態(tai),並(bing)將(jiang)回(hui)轉(zhuan)部(bu)分(fen)製(zhi)動(dong)住(zhu),嚴(yan)禁(jin)回(hui)轉(zhuan)起(qi)重(zhong)臂(bi)作(zuo)業(ye)。頂(ding)升(sheng)中(zhong)如(ru)發(fa)現(xian)故(gu)障(zhang),必(bi)須(xu)立(li)即(ji)停(ting)止(zhi)頂(ding)升(sheng),進(jin)行(xing)檢(jian)查(zha),待(dai)故(gu)障(zhang)排(pai)除(chu)後(hou)方(fang)可(ke)繼(ji)續(xu)頂(ding)升(sheng)。對(dui)於(yu)短(duan)時(shi)間(jian)內(nei)不(bu)能(neng)排(pai)除(chu)故(gu)障(zhang),應(ying)將(jiang)頂(ding)升(sheng)套(tao)架(jia)降(jiang)到(dao)原(yuan)位(wei),並(bing)及(ji)時(shi)將(jiang)各(ge)連(lian)接(jie)螺(luo)栓(shuan)緊(jin)固(gu)。
(3)動(dong)臂(bi)式(shi)塔(ta)式(shi)起(qi)重(zhong)機(ji),拆(chai)裝(zhuang)時(shi)行(xing)走(zou)輪(lun)滑(hua)動(dong),此(ci)時(shi)未(wei)將(jiang)夾(jia)軌(gui)鉗(qian)夾(jia)緊(jin),導(dao)致(zhi)整(zheng)機(ji)傾(qing)覆(fu)。在(zai)架(jia)設(she)過(guo)程(cheng)中(zhong),結(jie)構(gou)和(he)鋼(gang)絲(si)繩(sheng)的(de)受(shou)力(li)以(yi)及(ji)在(zai)立(li)塔(ta)初(chu)始(shi)階(jie)級(ji)最(zui)為(wei)不(bu)利(li),隨(sui)著(zhe)塔(ta)架(jia)起(qi)升(sheng)則(ze)減(jian)小(xiao)。在(zai)拆(chai)塔(ta)過(guo)程(cheng)中(zhong),以(yi)塔(ta)架(jia)即(ji)將(jiang)完(wan)全(quan)臥(wo)倒(dao)時(shi)受(shou)力(li)最(zui)大(da)。因(yin)此(ci),在(zai)塔(ta)架(jia)開(kai)始(shi)起(qi)升(sheng)或(huo)即(ji)將(jiang)臥(wo)倒(dao)時(shi),必(bi)須(xu)緩(huan)慢(man)進(jin)行(xing),並(bing)加(jia)強(qiang)各(ge)主(zhu)要(yao)部(bu)位(wei)的(de)檢(jian)查(zha)和(he)觀(guan)察(cha),特(te)別(bie)注(zhu)意(yi)夾(jia)軌(gui)鉗(qian)的(de)夾(jia)緊(jin)狀(zhuang)況(kuang)。
(4)tashiqizhongjichaichuzuoyeshi,weifancaozuoguicheng,tiqianchaichubiaozhunjieluoshuanshitashiqizhongjichuyushiwenzhuangkuangerdaota。youyucishichaichutashenbiaozhunjie,shangbujiegoudezhongxinweijinxingpingheng,shibizaochengshangbujiegouxiangzhongdefangxiangqingfan。zheshidingshengtaojiadeqiangduyibuzuyizhichengbupinghengdeshangbujiegou,fashengpohuai。
(5)在拆除回轉台與塔身標準節之間的連接螺栓(銷子)時,出現一處螺栓拆裝困難,采用以旋轉起重臂動作來鬆動螺栓(銷子)尋找平衡點。應
絕對禁止,這時套架的強度也不可能支承上部結構。正確的做法是將其對角方向的螺栓重新插入,再采取其他措施。
(6)塔式起重機頂升時,主要由頂升套架和2側ce的de爬pa爪zhao支zhi座zuo支zhi撐cheng,而er當dang爬pa爪zhao支zhi座zuo發fa生sheng裂lie紋wen和he損sun壞huai時shi,再zai次ci頂ding升sheng時shi就jiu造zao成cheng破po壞huai,此ci時shi頂ding部bu標biao準zhun節jie已yi經jing拆chai除chu,回hui轉zhuan下xia支zhi座zuo與yu塔ta身shen之zhi間jian有you一yi節jie標biao準zhun節jie的de距ju離li,套tao架jia連lian同tong上shang部bu結jie構gou一yi起qi下xia落luo。造zao成cheng平ping衡heng臂bi、起重臂彎折。這就要求我們拆裝人員在安裝拆卸時,一定要加強對關鍵部件的檢查和監督,及時采取措施。
(7)拆卸前、後臂不平衡出現上翹現象,對打銷軸人威脅最大,甚至有生命危險。拆卸前、後臂應嚴格按照使用說明書要求,選擇吊點,找出吊索的平衡點。吊索的夾角不要超過120~,夾角超過l20o使吊索產生一個巨大的水平分力,產生斷裂。
(8)在zai拆chai除chu附fu著zhe式shi塔ta式shi起qi重zhong機ji的de錨mao固gu裝zhuang置zhi時shi,應ying隨sui著zhe降jiang落luo塔ta身shen的de進jin程cheng拆chai卸xie相xiang應ying的de錨mao固gu裝zhuang置zhi,嚴yan禁jin在zai落luo塔ta之zhi前qian先xian拆chai錨mao固gu裝zhuang置zhi。當dang拆chai錨mao固gu裝zhuang置zhi時shi,塔ta身shen自zi由you高gao度du超chao過guo獨du立li高gao度du時shi,就jiu會hui發fa生sheng倒dao塔ta事shi故gu。
綜(zong)上(shang)所(suo)述(shu),為(wei)進(jin)一(yi)步(bu)減(jian)少(shao)塔(ta)式(shi)起(qi)重(zhong)機(ji)拆(chai)裝(zhuang)過(guo)程(cheng)的(de)事(shi)故(gu)發(fa)生(sheng),主(zhu)要(yao)應(ying)加(jia)強(qiang)對(dui)起(qi)重(zhong)設(she)備(bei)管(guan)理(li)人(ren)員(yuan)及(ji)操(cao)作(zuo)人(ren)員(yuan)的(de)培(pei)訓(xun),提(ti)高(gao)他(ta)們(men)的(de)業(ye)務(wu)素(su)質(zhi)。特(te)別(bie)應(ying)注(zhu)意(yi)塔(ta)機(ji)拆(chai)裝(zhuang)中(zhong)的(de)工(gong)藝(yi)要(yao)點(dian),如(ru)高(gao)強(qiang)度(du)螺(luo)栓(shuan)的(de)預(yu)緊(jin)力(li)矩(ju),銷(xiao)軸(zhou)的(de)軸(zhou)向(xiang)固(gu)定(ding),頂(ding)升(sheng)橫(heng)梁(liang)與(yu)頂(ding)升(sheng)踏(ta)步(bu)的(de)可(ke)靠(kao)支(zhi)承(cheng),安(an)裝(zhuang)和(he)頂(ding)升(sheng)時(shi)上(shang)部(bu)結(jie)構(gou)的(de)平(ping)衡(heng)。同(tong)時(shi),安(an)裝(zhuang)後(hou)的(de)起(qi)重(zhong)機(ji)械(xie)要(yao)經(jing)過(guo)法(fa)定(ding)檢(jian)驗(yan)機(ji)構(gou)檢(jian)驗(yan),合(he)格(ge)後(hou)方(fang)可(ke)使(shi)用(yong)。
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