我國80年代初期出廠的Q1030型xing口kou座zuo起qi重zhong機ji,采cai用yong了le典dian型xing的de轉zhuan柱zhu式shi結jie構gou,其qi水shui平ping滾gun輪lun支zhi承cheng環huan與yu口kou腿tui聯lian接jie結jie構gou中zhong,因yin力li流liu傳chuan遞di不bu夠gou合he理li,常chang導dao致zhi口kou腿tui頂ding部bu產chan生sheng裂lie紋wen,如ru圖tu1中zhong所suo示shi應ying變bian片pian粘zhan貼tie位wei置zhi這zhe種zhong現xian象xiang在zai我wo國guo各ge大da海hai港gang的de該gai類lei口kou機ji上shang較jiao普pu遍bian本ben文wen對dui這zhe種zhong典dian型xing部bu位wei的de應ying力li情qing況kuang及ji疲pi勞lao壽shou命ming進jin行xing分fen拆chai試shi和he數shu據ju采cai集ji口kou座zuo起qi重zhong機ji在zai作zuo業ye過guo程cheng中zhong,該gai部bu位wei承cheng受shou壓ya彎wan、扭蘭種載荷的複合作用,其複合變形的危險點在構件表麵,且為雙向應力狀態,如圖2所示根據上述分析,在現場測試中采用了H片45°應變片組成的應變花,測點處的主應力可由下式計算得出邱0上(shang)蘭(lan)個(ge)主(zhu)應(ying)力(li)在(zai)結(jie)構(gou)疲(pi)勞(lao)裂(lie)紋(wen)萌(meng)生(sheng)階(jie)段(duan)所(suo)起(qi)的(de)作(zuo)用(yong)如(ru)何(he),是(shi)分(fen)析(xi)雙(shuang)向(xiang)應(ying)力(li)狀(zhuang)態(tai)處(chu)應(ying)力(li)時(shi)間(jian)曆(li)程(cheng)首(shou)先(xian)要(yao)弄(nong)清(qing)的(de)問(wen)題(ti)對(dui)於(yu)複(fu)合(he)交(jiao)變(bian)應(ying)力(li)下(xia)的(de)零(ling)件(jian)疲(pi)勞(lao)破(po)壞(huai)甫(fu)下(xia)4種假定叫要正確分析應力時間曆程,首先要進行應力的測6玲;0weiduichengxunhuanxiacailiaodepilaojixianweibosongbidouwangmenduidaxingjiegoudeyanjiuqiaojuxianyudanxiangyinglizhuangtai。benwentaolundepilaowentiduixiang,zhijinshangweijiandaojuyoushiyongjiazhidefenxibaogaoshangsizhongpilaopohuaidejiading,nazhonggengshiheyugangkoukouzuoqizhongjijiegoupilaodeyanjiufenxi,shigezhideshenruyanjiudeketijuwenxiankou],任(ren)何(he)彈(dan)性(xing)係(xi)統(tong)要(yao)形(xing)成(cheng)裂(lie)紋(wen),必(bi)須(xu)具(ju)有(you)足(zu)夠(gou)的(de)能(neng)量(liang),即(ji)能(neng)量(liang)是(shi)產(chan)生(sheng)裂(lie)紋(wen)和(he)裂(lie)紋(wen)擴(kuo)展(zhan)的(de)先(xian)決(jue)條(tiao)件(jian)。從(cong)應(ying)用(yong)效(xiao)果(guo)看(kan),變(bian)形(xing)能(neng)強(qiang)度(du)理(li)論(lun)在(zai)零(ling)件(jian)疲(pi)勞(lao)破(po)壞(huai)應(ying)用(yong)性(xing)分(fen)析(xi)研(yan)究(jiu)中(zhong)的(de)結(jie)果(guo)與(yu)工(gong)程(cheng)實(shi)際(ji)吻(wen)合(he)得(de)*hao。yinci,benwenxuanzebianxingnengqiangdulilunzuoweiyunzhongyinglixiaoguodezonghecanshulaifenxifuhebianxingzhongdeyingliqingfanshuangxiangyinglizhuangtaixiadedengxiaozhesuanyinglijisuanshikeyoubianxingnengqiangdujisuangongshituichu,qibiaodashiweishi4即為雙向應力狀態分析的理論基石化2應力時間曆程的A化轉換及統計分析本文的應力時間曆程分析對象取自某港口使用多年的台Ql030xingkouzuoqizhongjizhuangxiejianzahuoshideyinglishijianlichengjianceshi,gongjilusigegongzuoxunhuanduikoutuishangfangyushangzhichenghuanlianjiechudejigecediantongshicaiyang,caiyangpinlvwei40比,並通過A/D轉換器把數據送到計算化分析中所用軟件功能及流程如下:采樣:實切臣個通道同時采樣,並選擇采樣頻率及其長度濾波計數:檢出等效應力曆程中的峰穀值點,並刪除微小波動及奇異峰、穀值點再用階雨流計數法進行計數,得出循環的幅值均值結果:按文獻[3的結論,對於焊接結構而言,其均值的影響可忽略不計,故僅對應力幅值進行加權平均後再進行分組來樣顯7K鬥A/D濾波計數結果表l為某港口Q1030型口機裝卸件雜貨應力曆程統計結果組號統計範圍平均幅值出現次數頻次數1護3於3裂紋萌生壽命估算1]機開裂部位的局部結構可參見圖1即粘貼應變片部位,其57V曲線均滿足下式:根據實際結果的聯接形式,查文獻[3兩此種結構的〔值為8.化10.,巧為4,則該結構的5曲線表達式為辛雕式6目阿瓣於損傷十算,果列靖2載荷實際發生次數壽命損傷2巧639於若將壽命折算為年其折算原則為:每10分鍾完成1次工作循環每日兩個工班;1年200個工鋼絲繩繩端開放式板連接法南昌鐵路局宜春車務段钅昌3360任美珍胡新民鋼絲繩與抓鬥連接多采用繩卡固定法它有諸多不便:開閉鬥繩的6個繩卡在抓鬥上承梁內腔,不便檢緊固抓鬥使用段時間後,鋼絲繩直徑縮小,繩卡必然鬆弛,鋼絲繩抽動,6個繩卡3個組擠在起,鋼絲繩鬆散變形。
zhichengshengshengkazaizhuadoushangchengliangshangfang,shengkajingchanggouguakaibidougangsishengshengkadeluowenbeiguake,huangangsishengshiwufasongkai,yonglecijiuyaobaofei,langfeijiaodaqiaozhuadoushangdeshengkadoushisuizhegangsishengshangxiazuoyouhuodongde,pengzhuanggangjiegoudahuaishengka,genghuangangsishengshifenchili。
4繩卡壓迫鋼絲繩造成應力集中,使鋼絲繩易斷絲斷股。鋼絲繩使用壽命縮短,隻達應有壽命的10,浪(lang)費(fei)很(hen)大(da)巧(qiao)凡(fan)使(shi)用(yong)繩(sheng)卡(ka)的(de)鋼(gang)絲(si)繩(sheng),在(zai)抓(zhua)鬥(dou)端(duan)對(dui)鋼(gang)絲(si)繩(sheng)的(de)長(chang)短(duan)無(wu)法(fa)調(tiao)整(zheng)繩(sheng)卡(ka)打(da)緊(jin)鋼(gang)絲(si)繩(sheng)成(cheng)了(le)永(yong)久(jiu)變(bian)形(xing),又(you)不(bu)可(ke)能(neng)讓(rang)其(qi)掉(diao)頭(tou)重(zhong)新(xin)使(shi)用(yong),而(er)且(qie)繩(sheng)卡(ka)的(de)緊(jin)固(gu)要(yao)費(fei)很(hen)大(da)力(li)氣(qi)因(yin)為(wei)在(zai)柔(rou)性(xing)的(de)鋼(gang)絲(si)繩(sheng)上(shang)緊(jin)固(gu)繩(sheng)卡(ka)往(wang)往(wang)很(hen)難(nan)抒(shu)緊(jin),在(zai)地(di)麵(mian)上(shang)緊(jin)固(gu)要(yao)兩(liang)人(ren)腳(jiao)踐(jian)手(shou)抓(zhua),頗(po)為(wei)狼(lang)狐(hu)因(yin)緊(jin)固(gu)不(bu)牢(lao)而(er)導(dao)致(zhi)鋼(gang)絲(si)繩(sheng)變(bian)形(xing)甚(shen)至(zhi)滑(hua)脫(tuo)的(de)事(shi)件(jian)常(chang)有(you)發(fa)生(sheng)總(zong)之(zhi),在(zai)抓(zhua)鬥(dou)上(shang)用(yong)繩(sheng)卡(ka)固(gu)定(ding)鋼(gang)絲(si)繩(sheng)的(de)方(fang)法(fa)經(jing)落(luo)後(hou),我(wo)們(men)想(xiang)廢(fei)棄(qi)這(zhe)種(zhong)落(luo)後(hou)的(de)緊(jin)固(gu)方(fang)法(fa),改(gai)繩(sheng)卡(ka)連(lian)接(jie)為(wei)開(kai)放(fang)式(shi)模(mo)子(zi)連(lian)接(jie)普(pu)通(tong)鋼(gang)絲(si)繩(sheng)套(tao)早(zao)已(yi)有(you)之(zhi),但(dan)它(ta)有(you)許(xu)多(duo)缺(que)點(dian)首(shou)先(xian),它(ta)是(shi)封(feng)巧(qiao)式(shi)的(de)鋼(gang)絲(si)繩(sheng)要(yao)從(cong)模(mo)套(tao)孔(kong)內(nei)穿(chuan)過(guo),繩(sheng)頭(tou)應(ying)整(zheng)齊(qi)無(wu)毛(mao)刺(ci),穿(chuan)過(guo)後(hou)折(zhe)彎(wan)1撕°,再從模套孔內返穿折回,對僵硬的鋼絲繩或比較短的鋼絲繩很難返菜其次,它是活動式的。模子尾部有掛環,用銷軸拴住,沿軸屯、擺(bai)動(dong)。穿(chuan)鋼(gang)絲(si)繩(sheng)時(shi)要(yao)有(you)人(ren)抓(zhua)住(zhu)套(tao)或(huo)卸(xie)下(xia)模(mo)套(tao),作(zuo)業(ye)王(wang)序(xu)多(duo)。該(gai)模(mo)子(zi)在(zai)使(shi)用(yong)過(guo)程(cheng)中(zhong),隨(sui)鋼(gang)絲(si)伸(shen)縮(suo)運(yun)動(dong)而(er)擺(bai)動(dong),受(shou)衝(chong)擊(ji)力(li)大(da),模(mo)子(zi)尖(jian)端(duan)處(chu)鋼(gang)絲(si)繩(sheng)反(fan)複(fu)折(zhe)彎(wan),易(yi)在(zai)此(ci)處(chu)斷(duan)絲(si)斷(duan)股(gu)。
開放模子解決了普通型模子存在的問題,方便且節能開放式模板由兩塊夾持板、個模子組成兩塊夾持板成八字型排列焊在抓鬥側邊鋼板上夾持板與鋼絲繩接觸的麵4《daojiao,gangsishengshoulalihouzaidaojiaoneizhiwanglijinerbuwaihuayouyushiliangkuaifenlidejiachiban,hanzaizhuadoushangjiuchengkaifangshi,gangsishengwulunchangtiruanyingmaoshunfoudoukezhijiecongkaifangdekaikouchufangru,erbushichuanrumotaozi1模(mo)子(zi)也(ye)從(cong)開(kai)放(fang)口(kou)放(fang)入(ru),方(fang)便(bian)快(kuai)捷(jie),拉(la)緊(jin)鋼(gang)絲(si)繩(sheng)托(tuo)住(zhu)模(mo)子(zi),開(kai)動(dong)電(dian)機(ji),模(mo)子(zi)便(bian)會(hui)自(zi)動(dong)緊(jin)固(gu)鋼(gang)絲(si)繩(sheng)開(kai)放(fang)式(shi)的(de)鋼(gang)絲(si)繩(sheng)模(mo)板(ban)的(de)固(gu)定(ding)對(dui)鬆(song)開(kai)模(mo)子(zi)有(you)特(te)別(bie)的(de)好(hao)處(chu)巧(qiao)換(huan)鋼(gang)絲(si)繩(sheng)時(shi),不(bu)象(xiang)普(pu)通(tong)套(tao)那(na)樣(yang)要(yao)卸(xie)下(xia)套(tao)或(huo)抓(zhua)住(zhu)模(mo)套(tao),隻(zhi)需(xu)鏈(lian)擊(ji)模(mo)子(zi)便(bian)可(ke)鬆(song)開(kai),見(jian)圖(tu)1開放式模套是固定式的,即靜止不搖動,不折彎模子尖端處鋼絲繩,不存在斷絲斷股的問題作日每次起重機工作循環中平均包括3.個應力循環,則許即5年左右該部位就可能萌生裂紋該估算值與各港口實際使用情況基本相符。
4結jie論lun對dui於yu受shou複fu合he作zuo用yong的de結jie構gou,抖dou變bian形xing能neng強qiang度du理li論lun計ji算suan出chu的de等deng效xiao應ying力li作zuo為wei其qi疲pi勞lao載zai荷he分fen析xi的de依yi據ju是shi合he理li的de,其qi估gu算suan結jie果guo與yu港gang口kou生sheng產chan實shi際ji相xiang吻wen合he當dang構gou件jian上shang某mou處chu萌meng生sheng裂lie紋wen經jing段duan工gong作zuo後hou,該gai部bu位wei將jiang出chu現xian開kai放fang性xing可ke見jian裂lie紋wen若ruo能neng及ji時shi地di對dui所suo產chan生sheng的de裂lie紋wen進jin行xing合he理li修xiu複fu,則ze該gai處chu的de疲pi勞lao壽shou命ming可ke獲huo得de有you效xiao的de延yan長chang1徐翻。疲勞強度設計。北京:機械工業出版社,1982徐振興。斷裂力學。湘譚大學,19853述]1788鋼結構設計規範
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